10/31/2016
Hello, we have a SCADA system with over 500 Field Devices that communicate over Serial RS-232 at 9600 and 1200 Baud. The Protocols that we are using is MODBUS Binary and a Proprietary ASCII Protocol. We are changing out our SCADA System and won't be able to upgrade any field devices for a few years. Should we be trying to change over to an OPC-UA Communication Protocol or should we just have the new system support Modbus and the ASCII Protocol and upgrade to OPC-UA later? Thanks.
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04/15/2014
If you do a google search for "OPC UA Modbus Serial" you will find many commercial OPC UA gateway servers that support the very popular MODBUS protocol. Since OPC UA is the most secure automation protocol available, I suggest you engineer your new SCADA system to use UA wherever possible. As you later upgrade your field devices and RTUs you should be able to have them communicate via UA natively and thus eliminate the older, insecure protocols entirely without major change to your new SCADA system.
There are several PLCs with direct OPC UA support already on the market.
A few of the vendors are Beckhoff, B&R and Siemens but I am sure there are more. You could visit the OPC Booth at one of the major industrial fairs (Hannover Fair or SPS/IPC/DRIVES in Nuremberg) to get more information.
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